ENCON Evaporator Features and Benefits
Blower System
The
blower system consists of a 1725 RPM, TEFC, motor with Class-B insulation
rated for high temperatures and a heavy gauge cast aluminum blower for
durability and longevity. The blower system is extremely quiet and has
3 times the average life expectancy of 3450 RPM motors. Thermal overload
protection is included on the blower motor.
Robust Burner
The
burner system includes a fuel filter, fuel pump, cartridge heater to pre-heat
the waste oil, integrated compressor to atomize waste oil into the combustion
chamber for efficient combustion, and high capacity ignition transformer
for reliable burner starts. Also included are Honeywell controls
for safe operation and pressure gauges for monitoring filter and compressor
pressure.
Redundant Burner Contactors
To
ensure maximum safety, each burner-fired unit comes with redundant contactors.
This critical safety feature ensures the burners will shut down in the
event of an alarm condition. If an alarm condition occurs that requires
the burners to shut off and the primary duty burner contactor becomes
mechanically stuck, the redundant burner contactor will open to ensure
system shutdown.
Level Sensing
 Our
durable tuning fork level probes operate through a piezoelectric crystal
that creates a frequency shift as conditions around the probe change.
These probes are fabricated of a stainless/titanium alloy for excellent
corrosion resistance. Tuning forks offer reliable auto-filling and fail
safe shut-down operation. This reliability is complimented by the ongoing
diagnostics performed on the level probes by the PLC control system. Optional
Hastelloy C probes are available for more corrosive applications.
Mist Eliminator System
Over
the years, competitive evaporators have been known to discharge unwanted
contaminants through their exhaust stack.The ENCON Wastewater Evaporator
is designed with a fabricated stainless steel housing and mist eliminator
to capture contaminants before they are exhausted. Our effective mist
capturing system has the following features for proper functionality:
- Compression fit mist pad to capture unwanted contaminants before exhausting
- Ease of removal and cleaning to minimize manpower requirement
- An adequate buffer zone between the water level and the mist pad, to allow fall back of contaminants
- Adequate mist pad surface area to regulate vapor velocity and prevent blow through of contaminants
- Monitoring of mist pad loading to ensure consistent evaporation rate
Mist pads rated from 2 - 10 microns to capture even the smallest droplets.
Integrated Control & Monitoring System
ENCON
Wastewater Evaporators (excluding the Drum Evaporator) are controlled
with Programmable Logic Controllers (PLC's). The PLC control and monitoring
logic is designed for optimal safety and operator feedback. Features of
this system include:
- NEMA 4 Panel with modem to allow remote access by ENCON Engineers for monitoring and troubleshooting
- Operator Interface Panel with scrolling text messages for normal and alarm conditions
- Continuous monitoring of mist pad pressure, air temperature, and water temperature
- Continuous level probe diagnostics
- Alarm indications for high temperature, high level, low level, mist pad differential pressure, and level probe malfunction
- Indicator lights for main power, burner(s), and alarms.
Keypad for setpoint display and modification with lockout feature.
Cleanout Flange
The
ENCON Wastewater Evaporator has a large six inch flanged cleanout cover
with a 1 ½" NPT fitting for discharge pump connection and
ease of residue removal (8 and 10 gal/hr units have a four inch flanged
cleanout cover with a 1" NPT fitting). The tank bottom slopes towards
the cleanout, making tank cleaning an efficient task compared to our competitor's
2" or 4" opening.
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ENCON Evaporators
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